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Microphone Design


I have prepared a summary of the origin, development, and design of Naiant microphones. I've also included several links & schematics of general interest to micbuilders.

-Jon


Naiant X-8 prototype multipattern microphone
Naiant X-8 prototype multipattern microphone
History of Naiant microphones


The MSH-1


The development of the MSH-1 began as a result of the Tape Op mic (note: PSW doesn't seem to allow deep linking anymore, or maybe they discontinued the Tape Op archives :( ). In fact, it was after I had mentioned on a few occasions that it wouldn't be too difficult to build a phantom powering circuit into the XLR connector instead of building an external power supply, which is expensive and less practical. But the Tape Op circuit is ill suited for phantom power; in fact, phantom power could potentially destroy the capsule! (although Mark Fouxman's work on electret capsules has shown that they are actually very difficult to damage!)


I don't know the origin of the circuit from which the MSH-1 was derived, but Tomi Engdahl's Microphone Powering page on epanorama.net is an excellent resource; based partly on Christopher Hick's PZM modification page. I have read speculation that similar circuits were probably found in an old Panasonic application guide.


It was the combination of those two ideas that yielded the MSH-1. In response to a DIY thread about the Tape Op mic on Homerecording.com, I finally decided to have a go at doing what I had said was possible. In April 2006, I built the first MSH-1 prototype, and on May 31, 2006, I sold the first commercial MSH-1 on eBay.






The MSH-4 tube microphone


The MSH-4 was, to my knowledge, the smallest tube microphone in the world (send me a link if you've got one smaller!) It was one of only three phantom-powered tube microphones on the market; along with the Audio-Technica AT3060 (one of my favorites), and the MT Gefell UM900 (which was first, and is stunningly beautiful, but I can't afford it!). Among that rarefied company, the MSH-4 was the only mic that was transformerless and did not use a DC-DC converter circuit.


The MSH-4 used a NOS Raytheon JAN 6418 tube, which just fit inside. This is a subminiature tube that requires between +10V and +30V plate supply, and 10mA filament current. A little application of Ohm's Law will show that full filament current will yield a voltage on the low end of that range. I compromised a bit, and starved the filament to 8mA in order to get the plate voltage up to +17V. I have built the circuit using an external power supply for the filament at the full 10mA, and have noted no change in performance other than a small increase in gain. I did not set the MSH-4's circuit at maximum possible gain anyway, so I deem the filament current not to be critical.


The MSH-4 was retired in November 2007 after a production run of 200 microphones. For those wishing to build the circuit, here is the final MSH-4 schematic.


Nearly any electret capsule can be used in the circuit; the values for R5 and R6 may need to change to accomodate different capsules. Electret capsules without internal FETs should also be useable by connecting the capsule across a capacitor to the tube; in that case I would recommend creating a separate bias supply at +1.5V to +2V, and biasing the grid with a very high value for R5 (and omitting R6). It should work to use V1 pin 3/C4 + as the grid bias supply; however, I have not tested the circuit in that manner.


Please note that the MSH-4 circuit was designed with these very specific requirements: phantom power supply, transformerless, no DC-DC converter. The 6418 tube can be used in many different circuits other than the MSH-4, including an external power supply (the easiest thing to do is use an AA battery for the filament, and drive the rest of the circuit with phantom power). However, changing the circuit in any of those aspects will strongly suggest changes be made elsewhere in the circuit. The MSH-4 is by no means a universal solution for using the 6418, merely a way to use that tube within the constraints given.





The X Series


After the MSH series, I
desired to build a range of microphones that could work across a very wide range of power supplies, with balanced or unbalanced interconnection, and signal and power transferred across either or both conductors. All that, while still offering good specifications with respect to output impedance, sensitivity, and SPL handling! The X Series design extends that philosophy, with all models functioning on any power source with maximum possible efficiency. The X series microphones all use entirely new circuits of my own design, and case solutions used in the X series are also all my designs—still using Neutrik connectors!


Update for 2009:  while the fundamental philosophy of the X series has not changed, I have added options and models (the X-D and X-V) that require phantom power.  Even so, every model except the X-D and X-V still offers options that enable the X series' hallmark power supply flexibility!




Schematics


My schematics have been published not only in the Homerecording.com thread, but also on forums such as the DIY forum on prodigy-pro.com, and the Micbuilders forum on Yahoo!


In addition to the schematics on the epanorama.net page linked above, here is a basic circuit similar to the early MSH-1O model. It will offer high SPL handling across a wide range of phantom power supplies, and can tolerate loads to 600Ω. If you are building point-to-point circuits, this circuit can be built inside an XLR connector.
The FET selection is not critical.


The Schoeps circuit offers better efficiency and lower output impedance at the cost of higher parts count, which requires a PCB or very clever use of perfboard!  The Schoeps circuit, or any circuit that uses the capsule FET as a phase splitter and thus stays fully balanced from that point, will offer better noise immunity as well.  All X series microphones offer a fully balanced topology.






Experimental Microphones


Here are two prototype microphones I've built that will not become Naiant products.  If you enjoy building microphones, you might want to try them for yourself!


X-8 Multipattern microphone


The X-8 multipattern microphone (see picture at top of page) uses two 16mm cardioid capsules 180 degrees opposed from each other.  This is a common technique with multipattern large diaphragm condenser microphones, except that the two diaphragms would often share a backplate, and therefore be closer together, yielding a more accurate figure-8 pattern.  But with two independent capsules, we have a few more possibilities.  Each capsule is wired to its own pin (2 and 3), such that plugged straight into a single preamp channel, it will function as a figure-8 microphone.  If used with a splitter cable (ideally impedance-balanced), then each capsule may be treated independently in post-processing.  It could be used as a stereo microphone, or the two signals can be mixed, with or without polarity reverse on one capsule to yield a full range of patterns.



X-μ Modulus microphone

Sum and difference tones from a single microphone, for unusual effects.  Why?  I'm not sure!  Coming soon!



The "Linkwitz" mod


I sometimes get questions about whether or not I modify the capsules I use for my microphones.  Usually I don't.  The Linkwitz mod is perhaps the most misunderstood aspect of DIY mic construction.  I don't mean Linkwitz misunderstands it!  I think his work is quite good.  But many DIYers misunderstand it.


Have a look at the Linkwitz circuit--the most important features are the use of a source resistor and a following buffer circuit.  The majority of the reduction in capsule distortion comes from those two features.  However, many people understand the Linkwitz mod as the mere cutting of the trace from source to ground.  That's actually not necessary to achieve high SPL handling.  Instead, as my schematics above show, it's also possible to float the capsule to isolate the source from ground, and still keep the capsule happily unloaded with the use of a source resistor.


The trace-cut will add a few extra dB to maximum SPL handling above what a floating design with source resistor will give you, at the cost of the same amount of sensitivity.  It may also have some effect on noise and induced noise immunity, but honestly I haven't done enough testing to complete describe those phenomena.  However, if you aren't using a balanced topology from the capsule FET, your noise immunity will already suffer.


But the moral of the story is that you can't simply cut the trace and add a source resistor, and then connect that capsule directly to a typical mic input impedance amplifier without suffering some penalty in distortion or sensitivity, or both!  You need that buffer circuit so the capsule FET doesn't see a heavy load (and also so your mic has low output impedance).


So if you use Linkwitz's mod, use his entire circuit!  Or design your own circuit that accomplishes the same goal.





The future of microphones


Microphones and preamplifiers are drastically inefficient devices in the modern age.  But before we explore that thesis, let's review the development of microphones.


We can very crudely divide the world of microphones into dynamic and condenser microphones.  Dynamic microphones are characterized by very low output (voltage), but good current drive capability (low output impedance).  Condenser microphone capsules are the opposite:  good output level, but extremely high output output impedance, such that condenser microphones require an onboard amplifier circuit to act as a current buffer.


The first solution was derived before the invention of the transistor:  the tube condenser microphone.  By its nature, an inefficient design.  But when the first FET condenser microphones were invented, the power demand was small enough that a dedicated power supply was no longer required.  Phantom power came into common use.


Early FET designs, such as the Neumann U87, used phantom power mainly as a source of the capsule bias voltage.  The internal FET needed only a small amount of current, and an output transformer was required to yield the necessary low output impedance.  The Naiant X-T and X-M/T microphones use a similar approach.


So for either FET condensers or dynamic microphones, a significant amount of voltage gain was required for any purpose, whether live sound reinforcement or magnetic tape recording.


Fast forward to 2009:  many things have changed.   Most condenser microphones are transformerless, electret condenser microphones of excellent quality do not require a high supply voltage, and digital recording is the most popular choice.  In spite of these factors, there has been a trend towards increasing demand for phantom power supply current.


At the same time, portable and battery-powered devices are growing rapidly in popularity.  Full-specification phantom power is extremely expensive from a portable perspective:  a 9V battery can supply about 5Wh, and full-spec P48 at 10mA per microphone costs 1W for a pair of microphones--far too expensive for a portable power budget.


What's more troubling is that the vast majority of that power is wasted.  When you draw 10mA from a standard P48 supply, that means 0.34W are dissipated in the phantom supply resistors, and only 0.14W actually does any work inside the microphone.


Let's think about how much power is truly necessary.  Many digital converter ICs run off of a +5V supply rail.  Let's assume the load of that IC is 10K, that means the IC only needs a tiny 0.003W to run full scale.  And yet, our microphone could be using 160 times that much power!


But wait, we haven't accounted for the preamplifier yet.  Most professional preamplifiers are designed to output a signal at +4dBu with over 20dB of headroom.  The +4dBu is fine; that's pretty close to the maximum level our converter wants to see.  But wait, aren't we supposed to leave digital headroom?  Yes we are!  So we don't really need more than +4dBu, do we?  That extra unnecessary headroom creates wasted power in the preamplifier, and that too-hot signal is probably just padded down in the converter before it hits the ADC IC.


It's time for a new way forward, but one that still respects the need for backwards compatibility.  It already exists!  The P12 standard is far more appropriate for the modern portable digital world than the P48 standard.  Yes, +12V is too low for externally biased condenser microphones, but high-efficiency DC converter technology is very cheap now, and electret capsules of high quality now exist in a range of sizes and polar patterns.  Without the large loss of power to the supply resistors and microphone circuits, efficiency is massively improved.


Next, preamplifiers should be regarded as technology of the past.  Condenser microphones already possess increasingly sophisticated amplifiers; they should be designed to output a high sensitivity that always ensures that their maximum dynamic range can be captured without requiring external amplification.  Converters should be designed with variable input attenuators to cope with loud sources, and should supply the required P12 phantom power.  Dynamic microphones must also incorporate P12-powered amplifiers.


Naiant is ready for the future today--every Naiant microphone supports the P12 phantom power standard, and the X-M microphone incorporates an internal amplifier that may be configured at any output sensitivity up to -10dBV/Pa.  Of course, Naiant microphones are also fully compatible with the P48 standard.

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© Jon O'Neil d/b/a Naiant Studio, 2005-2009. All rights reserved.

Naiant™, Naiant Studio™, littlebox™, Organ Monkey™, and the salmon naiant logo are trademarks of Jon O'Neil d/b/a Naiant Studio.